• Job Description

  Req#: R0033529

  Job Description:

  Role & Responsibilities: (Key accountability areas)

  • Supervising and leading Instrumentation & Electrical maintenance.
  • Tracking expenses and overseeing the budget for Instrumentation & Electrical maintenance.
  • Hands on experience on troubleshooting/Configuration/Programming skills of DCS (Preferably Delta V) /SCADA/BMS (Preferable DesigoCC-Siemens), Field instruments (Level, Temperature, Flow, pH, TOC, Conductivity etc.), ON/OFF & Control valves maintenance, Weighing Balances, Electrical system, Fire alarm/Gas detection system, PLC/HMI and to ensure their working standards.
  • Creating and implementing maintenance procedures.
  • Conducting regular inspections of the instruments & electrical equipment to detect and resolve problems.
  • Planning and managing all Instrumentation repairs, Trouble shooting, Calibration and installation activities.
  • Ensuring adhere to the safety policies and procedures.
  • Provide input for the annual budget process for the Engineering department, monitor adherence to budget.
  • Documenting and preparing daily progress reports, Energy/Power Reports, and maintenance logs.
  • Overseeing Spares stock and ensure no down time due to spares non availability.
  • Good experience on Instrumentation & electrical related maintenance of Reactors, Centrifuges, ANFDs, Process Vessels, Vacuum Pumps, Powder Handling/Charging system, Heat Exchangers, Scrubbers, ETP/ZLD equipment maintenance etc.
  • Installation and Commissioning of Instruments/Electrical system and Qualification/Validation of Process equipment
  • Manage all Instrumentation & Electrical maintenance systems and personnel to ensure all work orders are completed within the parameters of the CMMS (Computerized Maintenance Management System) in a timely and quality manner.
  • Ensure the development and adherence to all production equipment preventative maintenance and Calibration schedules.
  • Contract with outside service providers for various facility and equipment-related maintenance needs.
  • Manage the Instrumentation department’s compliance to company safety policies, work instructions, and procedures.
  • Manage the Instrumentation department’s quality metrics (on time investigation closure, corrective action implementation, on time document updates).
  • Evaluate/improve production maintenance processes to optimize productivity and quality.
  • Monitor MTTR/MTBF and Production lost Hours due to Instrument/Electrical failures and ensure necessary measures for reduction in Breakdowns
  • Support facility expansion projects, Implementation of Maintenance strategy programs and other initiatives for Improvement and cost reduction
  • Responsible for all Electrical & Instrumentation system periodic inspection, Statutory compliances, Stamping activities

  Qualification Required:

  B.E/BTech-Instrumentation, Electronics & Communication

  Experience/ Exposure :

  10 to 15 years of experience in Pharmaceutical/ Oil & Gas/ FMCG/ Chemicals/ Consulting Industries

  Key Behavioral Skills:

  • Ownership & Accountability; Leadership skills

  • Team Management; Conflict Resolution

  • Interpersonal Skills; Influencing / Motivating Skills

  • RCT/ Complex Problem Solving

  • Communication skills; strong command on language

  Key Technical Skills

  • DCS (Distributed Control System): Troubleshooting, configuration, and programming (preferably Delta V).
  • SCADA & BMS Systems: Experience with SCADA/BMS (Preferably DesigoCC - Siemens).
  • PLC & HMI Programming: Configuration, troubleshooting, and maintenance.
  • Field Instrumentation: Calibration, maintenance, and troubleshooting of sensors (Level, Temp., Flow, pH, TOC, Conductivity, etc)
  • Calibration to be performed for 21 CFR part 11 compliance EU GMP requirements.
  • Valves & Actuators: ON/OFF & Control valve maintenance.
  • Power Systems: Maintenance of electrical systems, transformers, switchgear, MCC panels, and distribution boards.
  • Fire Alarm & Gas Detection Systems
  • Energy & Power Management
  • Statutory Compliance & Inspections.

  Additional/ Preferable Skills

  • Good to have Programming & Troubleshooting skills of siemens & Allen Bradley PLC/HMIs
  • Good to have working experience/knowledge on different communication protocols (Foundation fieldbus, Ethernet, MODBUS and other communication protocols)
  • Good to have working experience on Computerized maintenance management system or SAP for spares and maintenance management
  • Good to have knowledge on Operation and Maintenance of utilities, Electrical equipment -DG's, Transformer, Motors, iMCC, UPS, AC's etc.
  • Good to have Lean six sigma, 5S, TPM and other exposures.
  • Good to have exposure on implementation Energy reduction measures & ISO certification on Energy Management

  Location:

  Ferring India Production

• About the company

  Ferring Pharmaceuticals is a Swiss multinational biopharmaceutical company specialising in areas such as reproductive health, maternal health, gastroenterology and urology.

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